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Aluminum Alloy

Longwang offers custom aluminum alloy CNC precision machining services with fast turnaround and competitive pricing. A wide range of aluminum grades and surface treatments is available to meet high-quality requirements, from prototyping to mass production.

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Aluminum in CNC Machining

Due to its lightweight nature, high strength, and excellent machinability, aluminum has become one of the most widely used materials in CNC machining. It offers natural corrosion resistance, good thermal and electrical conductivity, and full recyclability, combining durability with sustainability. Furthermore, the availability of various aluminum alloy grades—each with distinct mechanical properties—allows it to meet the requirements of applications ranging from general structural components to high-stress aerospace parts.

In terms of machining, aluminum offers significant advantages in efficiency and quality. Its low cutting resistance facilitates high-speed milling, turning, drilling, and tapping operations while minimizing tool wear; this helps shorten lead times and reduce tooling costs in mass production. Additionally, it is highly compatible with a wide range of secondary surface treatments—such as hard anodizing, sandblasting, mechanical brushing, powder coating, and laser marking—thereby perfectly combining structural durability with a premium aesthetic finish.

strengthMedium
processabilityExcellence
corrosion resistanceExcellence
typical applicationsCNC Structural Frame, Optical Device Housing, Aerospace Structural Part

6061 Aluminum

6061 offers excellent overall machining performance and is the industry-recognized benchmark alloy for aluminum machining; it features moderate cutting forces and yields smooth machined surfaces with minimal burrs. It is suitable for a full range of machining operations—including high-speed milling, turning, drilling, and tapping—and allows for stable control of critical feature tolerances within ±0.01 mm.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
276961795 2.70

6063 Aluminum

While 6063 has lower strength than 6061, it offers superior formability and an excellent anodized finish. It is primarily used for secondary processing of semi-finished profiles—such as milling, drilling, tapping, and trimming—resulting in a high-quality surface finish that makes it ideal for decorative components.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
2146512732.70

6082 Aluminum

6082 offers excellent overall machining characteristics, with performance closely comparable to that of 6061; both belong to the category of highly machinable aluminum alloys and are suitable for a full range of machining operations, including milling, drilling, tapping, and boring.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
2609710-12952.70

7075 / 7075-T6 Aluminum

7075 is a high-strength, aerospace-grade alloy and one of the strongest aluminum alloys currently available for commercial use. Compared to 6061, it has poorer machinability; its high hardness and significant cutting resistance lead to faster tool wear and higher processing costs.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
503160111502.81

2024 / 2024-T4 Aluminum

It offers high strength, good fatigue resistance, and moderate heat resistance, though its inherent corrosion resistance is poor. Its cutting resistance falls between that of 6061 and 7075-T6, and it almost invariably requires a protective finish (such as chromate conversion coating, painting, or hard anodizing) after machining.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
325140201202.78

5052 Aluminum

5052 alloy offers excellent corrosion resistance, good formability, and moderate strength. It is frequently used in conjunction with sheet metal fabrication processes—primarily involving secondary operations such as drilling, tapping, and edge trimming after cutting—and yields excellent results with anodizing; in its bare state, it is suitable for use in mild outdoor and marine environments.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
19311512602.68

5083 Aluminum

5083 is a commercial rust-proof aluminum alloy in the 5000 series featuring the highest magnesium content and strength; while its processing characteristics are similar to those of 5052, it offers higher strength and slightly greater cutting resistance.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
27512512752.66

Pros and Cons of Aluminum CNC Machining

CNC machining of aluminum offers excellent machinability, a high strength-to-weight ratio, corrosion resistance, and good thermal and electrical conductivity. However, aluminum has lower hardness and strength than steel, poorer heat resistance, and potentially higher costs.

pros

  • Aluminum alloys offer strong structural performance while remaining lightweight, ideal for aerospace, automotive, and other transportation industries.
  • Aluminum allows for high cutting speeds and smooth cuts; compared to harder metals like steel, it is easier to machine, enabling shorter production cycles.
  • Aluminum forms a protective oxide layer, thereby enhancing its durability and corrosion resistance in harsh or outdoor environments.
  • Aluminum possesses high thermal and electrical conductivity, making it suitable for industrial and electronic applications(heat sink and electrical component).
  • Aluminum alloys come in a wide range of grades (such as 6061 and 7075), allowing for the selection of the most suitable grade for a specific application.

cons

  • Aluminum has relatively low hardness and inferior wear resistance compared to steel, which limits its use in high-load or high-stress applications.
  • Aluminum expands significantly when heated, which may affect the dimensional stability of aluminum products in high-temperature environments.
  • Compared to harder metals, aluminum is more prone to scratches, so it is usually not used directly and requires surface treatment for aesthetic or functional reasons.

Applications of
CNC Machined Aluminum

Aluminum CNC machining is widely used in aerospace, automotive, electronics, medical devices, and consumer goods due to its lightweight, strength, corrosion resistance, and excellent thermal/electrical conductivity. Typical applications include:

FAQs

Your Comprehensive Metal Manufacturing Solution Provider

We offer both rapid prototyping and large-scale production, utilizing over 700 machines and experienced engineers to deliver high quality CNC parts with minimal compromise on lead time or consistency.

For precision CNC machining, we hold tolerances as tight as ±0.01mm. For sheet metal fabrication, our standard tolerance is ±0.1mm, depending on design complexity.

We process a wide range of metals including Aluminum (6061, 7075), Stainless Steel (304, 316), Titanium, Copper, Brass, and various specialty alloys.

Yes. We offer fast-turnaround prototyping to help you verify designs and functional requirements before scaling to high-volume manufacturing.

Yes, we are IATF 16949 certified for the automotive industry, along with ISO 9001 and ISO 14001 certifications to ensure global quality standards.

Prototypes usually take 3-7 days. Mass production lead times vary from 2-4 weeks depending on the project scale and secondary finishing requirements.

Yes. We have an integrated eco-friendly coating line and offer anodizing, plating, sandblasting, and laser engraving as part of our one-stop service.

Simply upload your CAD drawings (STEP, IGS, or PDF) via our contact form. Our engineers will provide a technical assessment and quote within 24 hours.

Sheet Metal Fabrication Resources

Guides, design tips, and best practices for efficient, high-quality sheet metal fabrication.

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No.3 Longze Road, Chang'an Town, Dongguan City, Guangdong Province, China,523861

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