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Copper in Sheet Metals

Copper offers high mechanical strength, hardness, and wear resistance, ensuring reliable performance across various demanding industrial and engineering applications.

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Copper in Sheet Metal Fabrication

In sheet metal fabrication, copper and copper alloys are widely used in sectors such as electronics, electric power, and new energy (including energy storage and lithium batteries for electric vehicles) due to their excellent electrical and thermal conductivity, corrosion resistance, and superior ductility.


strengthMedium
processabilityExcellence
corrosion resistanceGood
typical applicationsBusbar, Heat Sink Plate, Grounding Strap, Battery Interconnect

Copper T2

This is the most commonly used grade of copper in sheet metal fabrication, also known as oxygen-free copper. This alloy is renowned for its high electrical and thermal conductivity. It is ideal for applications that require superior conductivity and ductility.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
100 - 40080 - 15015 - 6060 - 1008.94

Copper TU1 / TU2

Softer and more ductile than T2, it is ideally suited for deep drawing and complex multi-stage bending operations. It is commonly used for applications such as vacuum electronic device housings and components for high-power transmitting tubes.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
15 - 6015 - 6015 - 6015 - 6015 - 60

Copper TU0

This is the purest commercial copper, often used in extreme sheet metal applications such as cutting-edge semiconductors, superconducting magnet structures, and defense and aerospace.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
200-23555-6515-4540-558.94

Copper TP1 / TP2

It offers superior fusion welding and brazing properties compared to T2. Additionally, its performance in cold bending, CNC bending, and stamping is exceptionally stable, showing high resistance to cracking during continuous bending.

Tensile Strength, Yield (MPa)Fatigue Strength (MPa)Elongation at Break (%)Hardness (Brinell)Density (g/cm³)
205-23560-7510-3545-608.94

Pros and Cons of
Copper Sheet Metal Fabrication

Copper is one of the most popular metals for sheet metal fabrication because it combines excellent machinability with good mechanical properties, corrosion resistance, and an attractive appearance. It is especially suitable for precision turned parts, fittings, connectors, bushings, valves, and decorative components.

pros

  • Copper has excellent electrical and thermal conductivity, ranking just below silver, making it ideal for busbars, heat exchangers, and electrical components.
  • Copper offers strong corrosion resistance and chemical stability in air and water, making it suitable for long-term uses such as roofing and piping.
  • Copper has high ductility, allowing it to form complex shapes without cracking, and it offers excellent elongation among architectural metals.

cons

  • Copper plate is relatively expensive, with a unit price much higher than steel or aluminum, which significantly increases overall manufacturing costs.
  • Copper work hardens during cold processes like bending, becoming harder and more brittle, which increases the difficulty of further processing.
  • Pure copper has low strength and hardness, making it unsuitable for heavy-load structures, and its softness makes it prone to scratches and deformation.

Applications of
Sheet Metal Copper Parts

Sheet metal copper parts are widely used across electronics, automotive, plumbing, smart home, industrial equipment, and precision hardware applications. Thanks to its machinability, corrosion resistance, conductivity, and premium appearance, copper is suitable for both functional and decorative components.

FAQs

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We offer both rapid prototyping and large-scale production, utilizing over 700 machines and experienced engineers to deliver high quality CNC parts with minimal compromise on lead time or consistency.

For precision CNC machining, we hold tolerances as tight as ±0.01mm. For sheet metal fabrication, our standard tolerance is ±0.1mm, depending on design complexity.

We process a wide range of metals including Aluminum (6061, 7075), Stainless Steel (304, 316), Titanium, Copper, Brass, and various specialty alloys.

Yes. We offer fast-turnaround prototyping to help you verify designs and functional requirements before scaling to high-volume manufacturing.

Yes, we are IATF 16949 certified for the automotive industry, along with ISO 9001 and ISO 14001 certifications to ensure global quality standards.

Prototypes usually take 3-7 days. Mass production lead times vary from 2-4 weeks depending on the project scale and secondary finishing requirements.

Yes. We have an integrated eco-friendly coating line and offer anodizing, plating, sandblasting, and laser engraving as part of our one-stop service.

Simply upload your CAD drawings (STEP, IGS, or PDF) via our contact form. Our engineers will provide a technical assessment and quote within 24 hours.

Sheet Metal Fabrication Resources

Guides, design tips, and best practices for efficient, high-quality sheet metal fabrication.

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